Whenever you work with a hydraulic system, safety should always be the primary concern. Safe replacement of hydraulic hoses, regular inspections, and use of proper safety gear should all be part of the process. Everything down to the selection of the materials for hydraulic hose replacement must be done properly to prevent dangerous failures, which could result in injury to workers or damage to machinery. While most people think about the dangers of working with high-pressure hydraulic fluid that has become heated during operation, they rarely think what failure does to the equipment itself. High-lift applications, such as bucket loaders and other heavy-duty equipment, could drop or dump unexpectedly when a hose fails. The more you can do to reduce failures and embrace hydraulic hose safety procedures, the safer the work environment will be for everyone involved.
Step One: Establish a Routine Maintenance Program
Having a set interval for checking the integrity, wear, and tear of hydraulic hoses is a great place to start. Many industries will check on hydraulic hose safety every month on a certain date. This is a great way to catch any small issues or potential hazards before they become bigger problems. When you create a maintenance plan, the hardest part can be to stick with it. Getting used to checking hoses frequently can prevent your costly downtime due to a failure and the resulting cleanup that ensues. It can also help your hydraulic equipment to last longer, providing a higher return on investment for the company. Consider using an asset tagging system to help support your ongoing maintenance routine for safe replacement of hydraulic hoses in the workplace.
Step Two: Be Proactive With Repairs
Once you learn to identify issues that can pose a hazard to hydraulic hose safety, you should act on it right away. Hydraulic hose replacement should occur if you notice any cracks or abrasions in the cover. You should also perform safe replacement of hydraulic hoses immediately if you see any tight bends or twisting that have formed. The cover of the hose works to protect the wire or fabric inside from environmental exposure and other hazards. If this cover becomes damaged in any way, water can make its way into the system and cause damage. Look for any type of seepage near the coupling or on the hose. If abrasion is a constant concern, ask Metro Industrial & Marine Supply about special coverings that can be added to hoses to reduce abrasion. However, make sure that the use of additional materials is acceptable for the type of machinery and work that you are doing.
Step Three: Use the Proper Hoses
The reason why so many industries rely on our services for custom hydraulic hose replacement is that having the proper hose is essential to the success of hydraulic hose safety. The proper hose type, size, assembly materials and configuration are required for successful use of any kind of hydraulic equipment. We offer a custom service for made-to-order Fall River hydraulic services to include hoses and hose assemblies designed to meet the specifications of your professional equipment. Safe replacement of hydraulic hoses can only occur if the hoses that are used are the right fit. If you aren’t sure what you need, contact our shop right away for a consultation. We can help you make the proper measurements of your existing hose and equipment to ensure the best possible results.
Step Four: Don’t Ignore Fluid Leaks
If you notice any type of leak, even if it doesn’t seem to be substantial, don’t ignore it. Any type of leakage from hydraulic equipment is a sign that something is wrong. Not only is hydraulic fluid costly and expensive to replace, but fines can be imposed by the EPA and OSHA that will drive your costs even higher. A leak can also pose a safety risk to machine operators and other employees, who could slip and fall on the residual fluid. A fire risk can become a real problem if a pressurized hydraulic fluid leak occurs, especially in an industry where ignition sources are present. If you notice a leak, do your due diligence and find the source, making any necessary repairs right away. Cleanup needs to occur according to industry guidelines and government safety regulations.
Step Five: Follow Safety Guidelines
When it comes to hydraulic hose safety, you can never be too careful. Safe replacement of hydraulic hoses with our custom Fall River hydraulic services is one thing, but you also need to proactively prevent contamination, ensure that the proper temperature is being maintained and that pressure ratings are not exceeded during use. To prevent contamination, make sure that the hose assembly is properly cleaned before putting it onto your hydraulic equipment. Check the specified temperature of the hose itself and ensure that the working temperature never rises above acceptable levels. Each hose has pressure ratings as well that should not be exceeded. If higher pressures are used than the hose is rated for, a shorter hose life and potential hazards will occur.
Get Quality Hydraulic Hose Replacement in Fall River
If you are in need of safe replacement hydraulic hoses, look no further than Metro Industrial & Marine Supply. Located in New Bedford, we proudly serve the Greater Fall River and surrounding area with top quality custom hydraulic hose assemblies. Our made-to-order services are very popular, and most of our custom hoses can be completed on the same day. To learn more about our services or to place an order for custom hydraulic hose assemblies, give us a call at 508-996-8400 or stop by our location on Coggeshall Street in New Bedford, Massachusetts.